SH 60-60 Horizontal Graphite Cutting Machine

The SH 60-60 is a horizontal diamond wire cutting machine engineered for slicing medium-to-large graphite blocks with speed, stability, and convenience. Its flat-bed structure makes it ideal for factories that require high-throughput slicing while minimizing manual handling. After cutting, the workpiece remains fully in place on the loading table — ready for direct forklift removal without repositioning or lifting.

Cutting Structure and Principle

  • Horizontal Structure for Stable Block Support
    Workpieces lay flat throughout cutting, ensuring uniform slice thickness and reducing the risk of deformation.

  • Endless Diamond Wire Saw Technology
    The machine uses a continuous-loop diamond wire for cutting. The wire moves unidirectionally at high speed, producing smooth, burr-free cuts with minimal material loss. This method eliminates reverse-stroke marks common in traditional wire saws.

  • Key Features and Advantages

    • CNC Automatic Control
      Fully automated worktable movement enables precise multi-slice operations with programmable thickness control.

    • Direct Forklift Unloading
      Finished slices remain stationary on the loading table after cutting — no clamping release required.

    • High Cutting Precision
      Achieves slicing accuracy up to ±0.05mm, suitable for applications requiring ultra-flat surfaces.

    • Optimized for Medium-Large Graphite Blocks
      Perfect for slicing blocks up to 600 mm in width and height, with high accuracy and low chipping.

    • Endless Wire Auto Tensioning System
      Maintains consistent cutting pressure and wire stability throughout long operations.

    • Simple Operation, Low Labor
      Ideal for batch production — minimal operator input needed once cutting parameters are set.

    • Smart Operation Interface
      Equipped with a touchscreen for intuitive operation, parameter input, and process monitoring.

    • Durable and Easy to Maintain
      Industrial-grade components and modular design ensure long service life and simplified maintenance.

 

No.NameSpecification
1Maximum Workpiece Length (mm)600
2Maximum Workpiece Width (mm)600
3Maximum Workpiece Height (mm)600
4Worktable Y-Axis Travel (mm)600
5Worktable Z-Axis Travel (mm)600
6Maximum Diamond Wire Speed (m/s)51
7Minimum Feed Increment X-Axis (mm)0.01
8Minimum Feed Increment Y-Axis (mm)0.01
9Repeat Positioning Accuracy X-Axis (mm)0.01
10Repeat Positioning Accuracy Y-Axis (mm)0.01
11Total Power Consumption (kW)3.7
12Power Supply220V 50Hz
13Machine Size(mm)1700*1860*2100
14Machine Weight(kg)1700
15Air Pressure(MPa)0.65

Comparison Between Diamond Band Saw and a Single Diamond Wire Saw

Aspect
Diamond Band Saw
Endless Diamond Wire Saw
Cutting Mechanism
Utilizes a continuous loop of diamond-coated band as the cutting tool.
Employs a continuous loop of diamond-coated wire as the cutting tool.
Cutting Speed
Generally slower cutting speed due to the movement of the band.
Faster cutting speed due to the continuous linear motion of the wire.
Kerf Width
Typically has a wider kerf width, leading to more material wastage.
Minimizes kerf width, resulting in minimal material wastage.
Cut Surface Quality
May require additional polishing steps to achieve a smooth finish.
Simultaneously cuts and polishes, ensuring a smooth and shiny surface.
Versatility
Suitable for basic cuts and straight lines.
Highly versatile, suitable for complex shapes and intricate designs.
Precision
Moderate precision; may not achieve intricate designs accurately.
Offers high precision, ideal for intricate graphite components.
Material Efficiency
Can be less material-efficient due to wider cuts.
Maximizes material efficiency with narrow cuts.
Dust Generation
Generates more dust, potentially requiring dust extraction systems.
Produces minimal dust, contributing to a cleaner working environment.
Application
Mainly used for simpler cutting tasks
Ideal for various cutting needs, especially intricate graphite parts.
Ideal Use Case
Basic straight cuts in graphite.
Precision cuts, intricate designs, and complex graphite components.
High-Speed Endless Wire Cutting
High-Precision Guide Rails and Ball Screw
High-Precision Guide Rails and Ball Screw
Automatic Constant-Tension System
full electroplated diamond wire
User-Friendly Smart Interface
Fully Enclosed Protective Design
Modular Design
Automatic Lubrication System
graphite cutting
What is the maximum thickness the machine can handle for cutting?
The machine is capable of cutting slices ranging from 0.1 to 100 mm in thickness, and can perform automated cutting once the program has been configured.

The cutting speed would be similar, but wire saw’s cut surface quality is far more better. and the kerf loss is smaller.

The HorizonCrystal features a high-precision diamond wire that is 0.35 to 0.8 mm in diameter, so the cut kerf is very small.
The lifespan of the diamond wire varies based on usage and material hardness. For graphite 1 pcs cutting wire can cut about about 15 Square meters.It is user-replaceable, and we provide detailed guidance on wire replacement.
For Graphite cut, normally client’s facility will have Dust collector. It can be connect with our machine when running it.
We offer a comprehensive warranty for 1 year and video or onsite technical support post-purchase to ensure your machine operates at peak efficiency and any issues are resolved promptly.
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