エンドレスダイヤモンドワイヤーソーによる黒鉛切断の廃棄物削減と効率化
Introduction Graphite is widely used in advanced industries for its excellent thermal conductivity, low electrical resistance, and high-temperature tolerance. However, traditional cutting methods often result in excessive material waste and edge chipping—especially when processing dense graphite blocks. This case study highlights how the application of endless diamond wire saw technology offers a high-precision, low-waste solution for graphite cutting. The Challenge: Excessive Material Loss in Traditional Graphite Cutting Manufacturers often face two major pain points when cutting large graphite blocks: Conventional sawing tools like band saws or circular blades typically have kerf widths of 1.0–2.0 mm, which leads to significant material loss—especially in high-value isostatic graphite. The Solution: Endless Diamond Wire Saw Technology Endless diamond wire saws offer a game-changing solution. Using a continuous loop of fine diamond-plated wire, this system delivers: With proper configuration, these systems are capable of operating at 80 m/s wire speed using 0.65–0.8 mm wire diameter,