Graphite Cutting Technology

Why PU Insulation Blocks Require Precision Cutting

In this article, we explore why PU insulation block cutting demands accuracy and care, the problems with conventional cutting methods, and how diamond wire cutting technology offers a cleaner, more efficient solution for processing polyurethane insulation blocks. Polyurethane (PU) insulation blocks are a cornerstone of modern energy-efficient construction. With excellent thermal resistance, low water absorption, and structural stability, PU materials are widely used in prefabricated wall panels, cold storage, and building facades. However, their unique material properties make cutting them a technical challenge—especially when precision, cleanliness, and repeatability are required. Section 1: Why PU Insulation Blocks Are Difficult to Cut PU blocks—whether rigid or semi-rigid—combine a lightweight foam core with a fragile surface structure. While the material is not as hard as ceramics or metals, its low density and elastic deformation introduce specific challenges: Section 2: The Limits of Traditional Cutting Technologies Many manufacturers rely on band saws, reciprocating blades,

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Reducing Waste and Improving Efficiency in Graphite Cutting with Endless Diamond Wire Saw

Introduction Graphite is widely used in advanced industries for its excellent thermal conductivity, low electrical resistance, and high-temperature tolerance. However, traditional cutting methods often result in excessive material waste and edge chipping—especially when processing dense graphite blocks. This case study highlights how the application of endless diamond wire saw technology offers a high-precision, low-waste solution for graphite cutting. The Challenge: Excessive Material Loss in Traditional Graphite Cutting Manufacturers often face two major pain points when cutting large graphite blocks: Conventional sawing tools like band saws or circular blades typically have kerf widths of 1.0–2.0 mm, which leads to significant material loss—especially in high-value isostatic graphite. The Solution: Endless Diamond Wire Saw Technology Endless diamond wire saws offer a game-changing solution. Using a continuous loop of fine diamond-plated wire, this system delivers: With proper configuration, these systems are capable of operating at 80 m/s wire speed using 0.65–0.8 mm wire diameter,

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