Spiral-Coated Diamond Wire for Graphite Cutting

The spiral-coated diamond wire is designed for cutting graphite materials that require fast material removal and superior chip evacuation. Its helical electroplated diamond coating exposes abrasive grains in a spiral pattern, creating natural clearance between cutting zones. This design reduces clogging and improves cutting efficiency — especially under dry or semi-dry conditions.

As a closed-loop endless wire, it is compatible with all endless diamond wire saws, and is ideal for fast-cutting applications involving dense, hard, or high-resistance graphite.

⚙️ Key Features

  • Helical (Spiral) Electroplated Coating
    The spiral layout of diamond particles enhances airflow and debris removal while maintaining cutting sharpness.

  • Enhanced Chip Evacuation
    Greatly reduces clogging and dust buildup in dry cutting — ideal for high-throughput applications.

  • Sharper Cutting Edge
    Exposed diamond grains cut more aggressively, especially effective on harder grades of graphite.

  • Optimized for Dry/Semi-Dry Cutting
    Works well in environments without full fluid cooling; lowers wear and temperature buildup.

  • Stable Endless Loop Design
    Custom-built to fit all types of Vimfun wire saw machines or third-party equipment.

Outer Diameter Coating MethodCore Wire
(mm)
Working Tension ForceBreaking Tension ForceRecommed Length
(mm)   (N)(N)(mm)
0.55SteelThread0.331002001M-10M
0.65SteelThread0.391352701M-10M
0.8SteelThread0.512104401M-10M
1.0SteelThread0.62505001M-10M
Spiral-Coated graphite cutting wire
diamond cutting wire for Grqphite

Thread coated diamond cutting wire saw is usually used to cut materials that cannot use cutting fluid, such as: graphite, cemented carbide embryos, embryo ceramics, corrugated paper, foam cement, etc.

In addition to this thread coated wire, we have 2 other types for you to choose from. If you don’t know which wire is suitable for your material, please contact us to learn more.

🧪 Typical Applications

  • High-efficiency cutting of dense or hard graphite blocks

  • Situations requiring quick chip removal (e.g. high-speed slicing)

  • Dry and semi-dry cutting environments where coolant is limited or avoided

  • CNC slicing of battery-grade, mold-grade, or extrusion-grade graphite

  • Optional use in shaping or groove cutting tasks with sharp entry angles


🧰 Equipment Compatibility

  • Compatible with all Vimfun vertical, horizontal, rotary, and profile cutting machines

  • Custom loop length available for third-party endless wire saw systems

  • Designed for wire tension systems with 0.5–0.8 mm feed rollers


📦Packaging & Delivery

  • Vacuum-sealed coil packaging

  • Orientation markings on each loop

  • 5–7 business days standard lead time

  • Bulk and OEM options available

Graphite Outer Profile Cutting
What materials can I cut with an endless diamond wire saw?
Anything except diamond,soft materials like sponges and eggshells.hard material like SIC.

You need a wire saw machine which can tention the cutting wire.buy one or manully make one.

The lifespan of an endless diamond wire will vary depending on the material you are cutting and the thickness of the wire. However, most diamond wires will last for several days of use.
This product is highly customized, and we usually tailor the length according to the customer’s needs.
No, this type of closed-loop diamond wire does not have any interfaces during the manufacturing process and cannot be reused once broken.

Let us konow your required wire dia and wire length, we will send the diamond wire loop to your location by DHL or Fedex.

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