Segmented Diamond Wire for Graphite Cutting

Our segmented electroplated diamond wire is engineered to handle powder-heavy, abrasive graphite cutting applications. Featuring intermittent (non-continuous) diamond coating, this wire offers excellent chip evacuation, reduced cutting resistance, and greater tolerance for contaminated or high-dust materials.

Built as a closed-loop endless wire, it is compatible with all endless diamond wire cutting machines, and is especially well-suited for environments where standard full-coated wires may clog or wear unevenly.

⚙️ Key Features

Segmented Diamond Coating Structure
Alternating coated and uncoated wire segments create larger chip relief spaces, helping to clear dust and particles during cutting.
Excellent for High-Dust Materials
Ideal for soft or porous graphite that produces excessive powder or requires aggressive material removal.
Lower Cutting Resistance
Reduced surface contact improves cutting efficiency and wire lifespan, especially in dry cutting.
Thicker Wire Diameters Available
Stronger core wire provides stability during long and deep cuts — available up to 2.5 mm.
Custom Length per Machine
Wire loops are cut and joined to fit your specific equipment size.

Customer Testimonials

SEGMENT COATED DIAMOND WIRE CUTTING SAW TECHNICAL SPECIFICATION

Outer Diameter	Coating Method	Core Wire (mm)	Working Tension Force	Breaking Tension Force	Recommed Length	Application
(mm)			(N)	(N)	(mm)
0.8	Full/Thread/Segment	0.51	210	440	1M-10M	Gaphite,Corrugated Paper,Rock Wool，Fiberglass Board…
1.0	Full/Thread/Segment	0.6	250	500	1M-10M
1.5	Segment	0.7	220	440	4M-10M
1.8	Segment	1	400	800	4M-20M

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🧪 Typical Applications

Cutting large graphite blocks with excessive powder generation
Processing soft, porous graphite used in low-density or thermal applications
Slicing pre-pressed or recycled graphite materials
Suitable for dry and semi-dry cutting environments
Used in battery, foundry, carbon block production, and graphite recycling

🧰 Equipment Compatibility

Compatible with all Vimfun endless diamond wire cutting machines
Can also be custom-sized for non-Vimfun loop saw systems
Suitable for vertical, horizontal, rotary, and profile-type cutters

📦 Packaging & Delivery

Vacuum-packed for safe, clean storage
Coating segments marked for visual inspection
Standard lead time: 5–7 business days
Bulk or OEM orders supported

HOW SEGMENT COATED DIAMOND WIRE CUTTING LOOKS

this is part of the endless-loop

COMPARING TO OTHER COATING TYPE

How sgement coated cutting wire saw looks compare to other types

Note:

Segmented diamond wires with a 2.5 mm diameter are commonly used for cutting automotive tires or similar rubber-graphite composite structures, where heavy debris generation and wide kerf tolerance are required..

In addition to this segment coated wire, we have 2 other types for you to choose from. If you don’t know which wire is suitable for your material, please contact us to learn more.

THE APPLICATION OF OUR DIAMOND CUTTING WIRE

Successful Cases

Graphite Cutting Wire Saw

Endless Diamond Wire Cutting Saw

Supper Nice Surface

Endless Diamond Wire Cutting Saw

Complicated Shape Cutting

Endless Diamond Wire Cutting Saw

Customer Testimonials

New Engery Cell Manufacturer: Porous Metal

We process low-density graphite blocks that generate a huge amount of dust during slicing. Standard diamond wires would clog or overheat too quickly. Since switching to Vimfun’s segmented wire, cutting has become much smoother. The wire handles debris better and lasts significantly longer in dry-cut conditions. It’s our go-to consumable for powder-heavy jobs

Frequently Asked Questions

What materials can I cut with an endless diamond wire saw?

Anything except diamond,soft materials like sponges and eggshells.hard material like SIC.

How can I use an endless diamond wire loop saw?

You need a wire saw machine which can tention the cutting wire.buy one or manully make one.

What is the serving life of an endless diamond wire saw?

The lifespan of an endless diamond wire will vary depending on the material you are cutting and the thickness of the wire. However, most diamond wires will last for several days of use.

What is the wire length?

This product is highly customized, and we usually tailor the length according to the customer’s needs.

If the wire breaks, can it be reconnected and used again?

No, this type of closed-loop diamond wire does not have any interfaces during the manufacturing process and cannot be reused once broken.

How Can I buy the diamond wire loop?

Let us konow your required wire dia and wire length, we will send the diamond wire loop to your location by DHL or Fedex.

Get In Touch With Us !

We know which machine model can meet your needs . Please let us know your requirements, Our professional experts are always available to help you find the correct machine: