Segmented Diamond Wire for Graphite Cutting

Our segmented electroplated diamond wire is engineered to handle powder-heavy, abrasive graphite cutting applications. Featuring intermittent (non-continuous) diamond coating, this wire offers excellent chip evacuation, reduced cutting resistance, and greater tolerance for contaminated or high-dust materials.

Built as a closed-loop endless wire, it is compatible with all máy cắt dây kim cương vô tận, and is especially well-suited for environments where standard full-coated wires may clog or wear unevenly.

⚙️ Key Features

  • Segmented Diamond Coating Structure
    Alternating coated and uncoated wire segments create larger chip relief spaces, helping to clear dust and particles during cutting.

  • Excellent for High-Dust Materials
    Ideal for soft or porous graphite that produces excessive powder or requires aggressive material removal.

  • Lower Cutting Resistance
    Reduced surface contact improves cutting efficiency and wire lifespan, especially in dry cutting.

  • Thicker Wire Diameters Available
    Stronger core wire provides stability during long and deep cuts — available up to 2.5 mm.

  • Custom Length per Machine
    Wire loops are cut and joined to fit your specific equipment size.

Outer DiameterCoating MethodCore Wire
(mm)
Working Tension ForceBreaking Tension ForceRecommed LengthỨng dụng
(mm)  (N)(N)(mm) 
0.8Full/Thread/Segment0.512104401M-10M Gaphite,Corrugated Paper,Rock Wool,Fiberglass Board…
1.0Full/Thread/Segment0.62505001M-10M
1.5Segment0.72204404M-10M
1.8Segment14008004M-20M

🧪 Typical Applications

  • Cắt large graphite blocks with excessive powder generation

  • Processing soft, porous graphite used in low-density or thermal applications

  • Slicing pre-pressed or recycled graphite materials

  • Suitable for dry and semi-dry cutting environments

  • Used in battery, foundry, carbon block production, and graphite recycling


🧰 Equipment Compatibility

  • Compatible with all Vimfun endless diamond wire cutting machines

  • Can also be custom-sized for non-Vimfun loop saw systems

  • Suitable for vertical, horizontal, rotary, and profile-type cutters


📦 Packaging & Delivery

  • Vacuum-packed for safe, clean storage

  • Coating segments marked for visual inspection

  • Standard lead time: 5–7 business days

  • Bulk or OEM orders supported

Segmented Diamond Wire for graphite wire saw
diamond cutting wire for Grqphite

Note:

Segmented diamond wires with a 2.5 mm diameter are commonly used for cutting automotive tires or similar rubber-graphite composite structures, where heavy debris generation and wide kerf tolerance are required..

In addition to this segment coated wire, we have 2 other types for you to choose from. If you don’t know which wire is suitable for your material, please contact us to learn more.

Graphite Outer Profile Cutting
Tôi có thể cắt những vật liệu nào bằng cưa dây kim cương vô tận?
Anything except diamond,soft materials like sponges and eggshells.hard material like SIC.

You need a wire saw machine which can tention the cutting wire.buy one or manully make one.

Tuổi thọ của dây kim cương vô tận sẽ khác nhau tùy thuộc vào vật liệu bạn cắt và độ dày của dây. Tuy nhiên, hầu hết các dây kim cương sẽ tồn tại được vài ngày sử dụng.
This product is highly customized, and we usually tailor the length according to the customer’s needs.
No, this type of closed-loop diamond wire does not have any interfaces during the manufacturing process and cannot be reused once broken.

Let us konow your required wire dia and wire length, we will send the diamond wire loop to your location by DHL or Fedex.

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